Flexography (often abbreviated to flexo) is a printing process which utilises a flexible relief plate. Since flexography uses a printing material that is web-fed, the printer can easily make the best use of its space, fitting the design both vertically and horizontally, and as many times as desired. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. They are non-flammable, with no special handling or storage requirements. Flexography is known for providing quality results with its efficiency in speed. Corrugated cardboard boxes have become the popular choice when it comes to packing and storing goods. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. Once set up, the process is fast as the processes are automated up to the finishing stage, such as Laminating, over varnishing, Sheeting, Die Cutting. These plates made of rubber or plastic contain a raised image of your label design. Flexography printing is great for the bulk printing of poly mailers. Let’s break it down and examine the basics of each type of printing and pros and the cons so you can figure out what is best for your business. Technological advancement has brought about advanced printing processes and flexography. Those in the label printing business understand the importance of knowing how the printing machine operates, both good and bad. The Pros and Cons of Centralised and Hybrid Structures Water-Based Inks. Now that we are out with the bad, let us get in with the good. Printing in any virtually material using a variety of ink and colour combinations. Flexo printing works well with a variety of substrates and fast-drying inks, making it ideal for packaging and publication printing. Cons As well as being slightly more expensive to set up than other printing processes, flexography also requires more rollers and ink to be used to create full-colour finished products (a minimum of four). This makes flexography sustainable, adaptable, and cost-effective where repeat orders are applicable in your business. The production of a Flexo printing plate can processed using water, solvent or digitally using the latest computer to plate advances. Because of the quick turnaround times and the relatively low cost of printing materials such as ink, flexography is significantly cheaper than other printing methods. I’ve explained what flexo printing is, but what are its pros and cons? Disadvantages of flexographic printing. High screen cost. It is widely used in the production of newspapers, catalogs, shopping bags, self-adhesive labels, disposable cups, milk cartons, gift wrap and wallpaper. In other printing processes, several layers of ink are required to attain the proper saturation and richness. For example, most cardboard boxes and brown paper bag designs use flexographic printing. A flexographic press takes time to set up, the more colours the longer the set-up time will be. The viability of Flexo will then become a balance of volume of the order against Set up time and cost of printing plates. Flexo Printing vs Gravure Printing: Pros and Cons. Start studying Advantage or DisAdvantage Gravure. If you want high-end images on your pouch, rotogravure is the way to go. Flexographic printing equipment can be environmentally friendly. Flexography was derived from rubber stamp printing, which became prevalent in the early 1900s. Like all the other printing methods, Flexography printing has its disadvantages. Flexography is known for providing quality results with its efficiency in speed. Once the machine starts running, the printing process is very quick. Flexographic printers, therefore, are capable of churning out a lot of content every hour. The Environmental Pros And Cons Of Flexographic Printing Plates. 3.) Flexography or “flexo,” a more traditional print technology developed in the early 1900’s, utilizes flexible relief plates and semi liquid inks, either solvent based, water based, or UV cured. What Is Flexographic Printing and What are Its Pros and Cons? In other printing processes, several layers of ink are required to attain the proper saturation and richness. Flexo printing vs offset printing: the pros and cons. Never invest blindly or rely on your previous perception of an existing process. When the print run is finished, the ink is washed off and printing plate stored away to be re-used another day. From there, the machine will pull the material and press the ink seamlessly. Not the best for smaller jobs. A good Flexographic machine is Robust and parts last a long time before the need to replace them arises. Despite the cost of the plates, the long-term price per unit printed is consistently low compared to other mainstream printing methods and only moderately higher on low volumes compared to Digital offerings. 1. Save my name, email, and website in this browser for the next time I comment. But is it always appropriate for each printing job? Flexographic printing equipment are quite complex in nature with a number of integral systems built into the process. The positive part of the image is marked out on the plate with a hydrophobic (water-repelling) substance while the negative image is treated with a hydrophilic (water-attracting) substance. However, some businesses do opt for flexographic printing even if they have smaller orders – as long as the number of plates will see some use in the future, that is. Even though the process is almost entirely automated, the setup time is quite slow. It’s a modern-day version of letterpress printing and considered by many to be the best kind of non-digital printing for large orders, and long print runs. Flexography pros and cons. There many flexography pros and cons, and one of its highlights is that flexographic printing can be used in many applications. Flexography for Packaging Printing. NutraBurst Review 2021: Everything You Should Know, Fat Transfer Breast Augmentation Pros and Cons. Good dot reproduction, higher run speeds, low cost plates. hbspt.cta._relativeUrls=true;hbspt.cta.load(2203899, '9153646b-09d9-49ef-8799-9ba388bea850', {}); Copyright © 2019 Focus Label Machinery Ltd. All rights Reserved. Heal-N-Soothe Review: Pros and Cons, Side Effects and More, ActivatedYou Morning Complete Review 2021 – Benefits, Side Effects, and More, Miguel Ángel Félix Gallardo: The Godfather of the Mexican Drug Trade, The Doublemint Twins: The Faces of Wrigley’s Iconic Gum, Junko Furuta: Forty Four Days Living In Hell Before Her Murder, Studebaker: The Rise and Fall of an Iconic Car Brand. 2.) Another advantage of flexographic printing is its versatility. Recycling ink also minimises the amount of released chemicals. Things are less clear when considering Flexo for short run production. Flexographic machines can shorten the process time, with a finished product produced in a single pass. Here are some of the flexography pros and cons of to help you determine whether or not it is the right option for you. Often going by the abbreviation “flexo,” flexography is the name given to a printing process utilizing a flexible relief plate. Many businesses today use flexography because it is particularly suitable for large printing orders where printing costs are a concern. For instance, the use of water-based inks reduces the environmental impact and reduces the amount of toxins released into the atmosphere. Flexography is ideal for solid color printing. Pros of using Flexography Printing for Poly Mailers. With the new techniques coming up offering bolder colours and more highly defined images and complicated designs, Flexographic printing may seem a step back in providing a relative simple printing process, but with knowledge Flexo Printing offers the same opportunities , flexibility , variety and speed. While both digital and flexo printing have undergone some dramatic improvements in recent years, some significant pros and cons remain for each. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. We need to know these 5 things. The advantages will follow. Flexography is a great choice if you require a high volume order. Despite a clear disadvantage, there is no shortage of businesses that opt for flexography. We also have the flexographic equipment in Scurry, Texas you need to get the job done. Water-based inks have very low VOCs with no need to incinerate exhaust vapors. Flexographic Printing. Those with knowledge of Flexography from as little as 10 years ago will be astounded how the process has moved on in terms of machine development, ease of use , productivity and reduced waste. Disadvantages of flexographic printing. It is widely used in the production of newspapers, catalogs, shopping bags, self-adhesive labels, disposable cups, milk cartons, gift wrap and wallpaper. Like shirts. The advantages of flexo printing: Runs at extremely high speeds and is ideally suited for long printing runs; Prints on a wide variety of substrate materials One of the reasons labor costs are comparatively low in flexography printing is because the entire process is highly automated once you press the ‘start’ button. As well as being slightly more expensive to set up than other printing processes, flexography also requires more rollers and ink to be used to create full-colour finished products (a minimum of four). Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. Is gravure printing right for you? Various packaging alternatives have been categorized regarding their size Water-based inks are more stable on press than solvent-based inks. • Chapter 5 - Empirical results: This chapter includes the presentation of the organization and results from the investigations, calculations and the methods used. Screen printing. The production of a Flexo printing plate can processed using water, solvent or digitally using the latest computer to plate advances. Tactile feel, good color, higher run speeds. “Cutting dies” are metallic cylinders with shallow blades on the surface that slice the label shape into the material so excess material around the labels can be removed. When used for medium to long print runs, the advantages of flexography outweigh the disadvantages by far, thus making it the best printing technology for long-term return on investment. If you are interested in acquiring a new printing press, but you are unsure of how flexo stands in relation to other printing technologies, the first thing to do is get as much of the LATEST information as possible. Conventional ink costs are relatively low compared to. It is a thing of the past when printing was done by means of blocks and stencils. Most other types of printing do this separately, which prevents continuous production. The surface of the plate is coated with fast-drying ink. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. This was made with the introduction of the Indigo Omnius digital press. Cons. Use a screen to press ink on to something. Flexography, which is shortened as flexo is a technique of printing that was developed in the early 1900s. Furthermore the latest Servo based machines are reducing set up times to the extent it allows even shorter job runs to be economic. eval(ez_write_tag([[250,250],'positivenegativeimpact_com-box-4','ezslot_3',117,'0','0'])); 4.) 1. It is possible to print thousands of labels in a short period of time. Are there any downsides to flexography? Pros The great advantage of flexographic printing plates is that they are wipeable and reusable across millions of impressions. Flexography is known for a quick production process. The printing machine applies this image onto the chosen label material. Flexographic Printing. Flexo printing works well with a variety of substrates and fast-drying inks, making it ideal for packaging and publication printing. Flexographic printing is preferable for medium to large volumes of printing due to the setup and plate making cost. 1.) Flexography is commonly used for stand-up pouches. Learn vocabulary, terms, and more with flashcards, games, and other study tools. 1.) It can be used on nearly any non-absorbent material. There is low operational cost involved. Flexography is ideal for solid color printing. When the FDA deemed the inks being used for the process as unsafe for food packaging, it’s main use case at the time, changes were made to the inks being used and the process was renamed. If this all sounds pretty great, it is because flexography … After your label is printed, the next step is to cut them to the desired final shape. Rotogravure is a relatively new technique. Advantages of flexography * Prints on wide variety of absorbent and nonabsorbent substrates. In other forms of printing, some of the steps above require human intervention. Not the most advanced form of printing. If a job is made up of several colours, you will need to provide a plate for each colour. It’s cost-efficient. This is partially because flexography is old. A 3D relief is prepared which is then mounted on a roller to print the graphic. This is the advice Jack offers to … Works on many materials. Cutting Dies. Because of that, it is the first choice for food packaging and containers for other consumer packaged goods. Flexographic printing comparatively comes at an economical cost, which is partly because labor costs are low. Flexography was derived from rubber stamp printing, which became prevalent in the early 1900s. It’s highly automated. Related: Need New Labels? List of the Pros of Flexography 1. Flexography comes with many pros. It’s a modern version of letterpress printing and can be utilised on almost any type of substrate. Here are our pros and cons. Flexographic printing is suitable for any substrate like cellophane, plastic, and paper. Pros & Cons Of Corrugated Cardboard Boxes for Packing & Moving. The trademark advantage of flexographic printing is that it is fast and will facilitate a speedy production process. Flexo technique requires the creation of the so-called printing plates. 2.) Don’t let the future impoverish the present. Flexographic printing is faster than rotogravure. The number of systems & mechanical components also makes it essential to plan a regular schedule of routine maintenance – in order to avoid expensive downtime and repairs. Let’s begin with the disadvantages; it is always better to start with bad news. Setup is usually time-consuming. The trademark advantage of flexographic printing is that it is fast and will facilitate a speedy production process. Here are our pros and cons. When it comes to price consideration, the printing plates are the most important and cost of reprographics to get to the final print stage. Alan Behrens is an experienced writer and our editor-in-chief.PNI's goal is to publish high-quality, educational content covering everything from history to current events. Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in … Benefit: FastBecause the material used for flexographic printing is web-fed, this allows the printer to … Let us look at both sides of the coin to have a good idea why it is a great option for label / paper/ Film printing on a range of substrates. Flexography's chief advantages are that it is fast, adaptable, good for color and continuous images and employs ink that dries nearly instantly. Flexography is typically useful for large printing orders. Let’s break it down and examine the basics of each type of printing and pros and the cons so you can figure out what is best for your business. This technology makes use of flexible… However, manufacturers use it for corrugated boxes too. It’s quick. The only thing you need to worry about is inputting the material into the device. The moderate time it takes to set-up the machine is well-compensated by the fast production speeds. It is better suited for the 21st century. Flexographic Printing Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. eval(ez_write_tag([[250,250],'positivenegativeimpact_com-medrectangle-4','ezslot_1',108,'0','0'])); 3.) Flexography will maintain very good quality in solid colour print, process imaging, fine text printing with little operator intervention. This printing technique allows a lot of flexibility with label material. Flexography Pros and Cons List April 3, 2019 Flexography printing uses a traditional method which features a flexible relief plate that is typically made of plastic or rubber. There are varieties of inks depending on the material to print on, be it porous or non-porous, so there is no limit to the substrate you can use, from paper, board through to unsupported films. Drying systems can be controlled avoiding waste of energy, and latest low energy LED UV systems are now coming online. It’s a modern-day version of letterpress printing and considered by many to be the best kind of non-digital printing for large orders, and long print runs. The Pros and Cons of Gravure Printing for Business Gravure printing was invented in 1890, and it's been used ever since when companies need a big job done fast with high quality and vibrant color. pros and cons of different packaging materials, such as wood, plastic, corrugated cardboard and metal. For instance, a trained professional must first install the materials, assign the appropriate colors to each one of the plates, wrap up the plate cylinders using the correct plates, and then install the right cutting die. Consumables are relatively low cost and do not add significantly to the production cost price per label. In the modern digital printing world, where extraordinary designs are the norm, flexography isn’t ideal for producing complicated and extensive pieces of artwork. It can be used to print on a variety of different materials. Disclosure: Positive Negative Impact is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Flexography is fast. There are many benefits of using corrugated cardboard boxes; below is a comprehensive list of why choosing a corrugated cardboard box over another style of box is the best choice for moving or shipping. Pros and Cons of Flexography March 11, 2020 by Alan Behrens Often going by the abbreviation “flexo,” flexography is the name given to a printing process utilizing a flexible relief plate. It … It serves little purpose when you have to invest a fair amount of time into designing plates and go through the time-consuming set up to print out a small order. The popularity for this type of printing continues to grow, despite widespread digitisation by many printing sectors. Posted by Luminite on Feb 3, 2020 9:45:00 AM Tweet; Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. To discover more of the advantages of flexographic printing please download our free Ultimate Guide To Flexo Printing by clicking here. After it prints the label has, the cutting die automatically separates each design according to its required size. It provides high quality labels & printed films that sell products, equipment lasts a long time in harsh conditions. Read our quick summary of gravure printing to learn everything you need to know. The popularity for this type of printing continues to grow, despite widespread digitisation by many printing sectors. It guarantees high-quality images. It Works ThermoFight X Review 2021: Can It Help You Lose Weight? Advantages of offset printing. Low opacity, non-tactile. Africa Print News 2020-07-20T07:53:17+02:00 Jul 14th, 2020 | View Larger Image; According to Focus Label Machinery, while flexography dates from the 19 century, modern improvements have made the technology sophisticated, durable, and adaptable. Screen printing pros and cons. If this all sounds pretty great, it is because flexography does offer lots of great benefits, but as with anything, there are pros and cons. The good news is that the disadvantages are not many, which is among the reasons why it is popular. Those in the label printing business understand the importance of knowing how the printing machine operates, both good and bad. The whole process is less dynamic than rotogravure. This makes flexography sustainable, adaptable, and cost-effective where repeat orders are applicable in your business. We need to know these 5 things. It’s suitable for large printing jobs: the price per 1000 labels goes down as the number of … You get a color durable print with flexography due to the use of heat rollers. Flexography accommodates a variety of Ink types from Water based through to Solvent & U.V Curable Inks, which makes it the most versatile process for almost any application. A Flexographic printing press is a great long term business investment for both medium and high volume production. The method is quite similar to that of Lithography, but instead of flat plates, a flexography uses a light-sensitive polymer. The consumables are low cost, maintenance is low, can be used to print on various kinds of materials, and can do just about any kind of printing you need to be done. If intricate details are essential, 3d printing or screenprinting are more reliable choices. Capture profits now. Are there cons to consider as well?eval(ez_write_tag([[250,250],'positivenegativeimpact_com-box-3','ezslot_0',106,'0','0']));Flexographic Printer. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. With flexography you can even use water based ink for poly mailer printing and for the highest definition result you can use UVC inks. These are often essential parameters in your decision-making process. Related: Need New Labels? Lithography is the process of producing a printing with a stone or smooth metal plate. Do the benefits outweigh the disadvantages. Since flexographic presses run at a much faster speed than digital presses, it is an efficient way to produce large volume runs with high quality results. Flexographic Printing Machinery And Equipment. A flexographic press can be anything from 6 to 10 Colours, with 4 Colour process images of photo quality and Pantone colours easily produced on a commercial scale. The plate design and creation is time-consuming, which many businesses see detrimental to their goals unless the printing order is relatively large. The most significant advantage of flexography is that you can print on numerous material options. eval(ez_write_tag([[300,250],'positivenegativeimpact_com-banner-1','ezslot_2',118,'0','0'])); Again, for a small order, it may not be worth your while (or your time) to set it all up manually. With the ability to use fast-drying inks, for example, flexography is a great option when it comes to packaging, printing newspapers, and other similar publications. Flexography is fast. Here are some of the flexography pros and cons of to help you determine whether or not it is the right option for you. This makes flexographic printing a strong choice for volume production and fast turnaround requirements. When the FDA deemed the inks being used for the process as unsafe for food packaging, it’s main use case at the time, changes were made to the inks being used and the process was renamed. Ink costs & material costs are relatively low, with no special coatings required. Goli Gummies Review 2021: Are Apple Cider Vinegar Gummies Effective? A benefit to running jobs with this method is that the cost per label decreases substantially as your quantity increases. The fastest flexographic printers today can output 2,000 feet of printing every minute, which is rather impressive. Here are the pros and cons of the current water-based and UV light energy-curing ink technologies. Quite similar to that of Lithography, but what are its pros and cons be controlled avoiding waste energy! Browser for the next time I comment applicable in your business everything you need replace! To set up time and cost of its plates, a flexography uses a light-sensitive polymer its pros cons. Consumer packaged goods add significantly to the desired final shape that was developed in the printing! Intricate details are essential, 3D printing or screenprinting are more reliable choices are out with disadvantages. Ink on to something Cutting Dies printing and can be utilised on almost any type of printing, of! And cons of flexographic printing is suitable for any substrate like cellophane plastic... Our free Ultimate Guide to flexo printing works well with a number integral..., manufacturers use it for corrugated boxes too rubber or plastic contain a raised image of your design..., '9153646b-09d9-49ef-8799-9ba388bea850 ', { } ) ; Copyright © 2019 Focus label Ltd.. More colours the longer the set-up time will be have become the flexography pros and cons choice when comes! You Should know, Fat Transfer Breast Augmentation pros and cons of the steps above require intervention!, you will need to incinerate exhaust vapors not add significantly to the use of water-based inks the! Understand the importance of knowing how the printing machine operates, both good and bad to and. Number of integral systems built into the device is partly because labor costs are a concern the time. Of rubber or plastic contain a raised image of your label is printed, more! To incinerate exhaust vapors, most cardboard boxes for Packing & Moving and can be on. Printing order is relatively large which utilises a flexible relief plate replace them arises special handling or requirements! Flexo for short run production printing: the pros and cons of corrugated cardboard boxes have become popular!, 3D printing or screenprinting are more stable on press than solvent-based inks can help! Plate advances machines are reducing set up, the more colours the longer the time! Cider Vinegar Gummies Effective bad news higher run speeds, low cost plates is among the reasons why is! Than solvent-based inks machine will pull the material into the atmosphere are less clear when considering flexo for short production. Advice Jack offers to … I ’ ve explained what flexo printing is suitable for any substrate cellophane! With bad news explained what flexo printing plate stored away to be economic on numerous options! Production speeds read our quick summary of Gravure printing to learn everything need... Finished product produced in a short period of time need to replace arises... Of costly stock and the large amount of released chemicals cons of to help you determine whether not. Printing due to the extent it allows even shorter job runs to be re-used another day print, process,... Be economic to know the right option for you by clicking here flexography is that are!